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Online condition monitoring system

iSee online condition monitoring system

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iSee online vibration monitoring system
iSee online vibration monitoring system, web server, browser based
bearing failure detection, true peak detection, low speed machine, early stage of bearing damage
VimoNet X1, edge computing, online vibration monitoring module
VimoNet X04, X08 online vibration monitoring module
Example configuration of iSee online monitoring system.  
Powered by latest technology of IIoT network, cloud, web server and
industrial standard OPC and Modbus servers, iSee online allows you
to build a custom online monitoring system around your needs.
iSee online software features:
iSee online software is easy to use - yet powerful. Easily build a database of your machines and monitored parameters, know about the alarm status and conduct fault analysis when necessary.  iSee online software consists of 3 modes: Database, Plot and Report mode
Web server (optional)
The optional web server software allows viewing of the archive data across multiple computers and mobile devices.  Unlike the traditional server/client technology, the web server is cost effective and has no limitation on the number of client users, and can be accessed via all platforms- Android, IOS, Windows or Linux.  Simply use your browser to login to view the data.  Additionally, the web server can be installed in a cloud network to view data on the internet – anywhere in the world, yet keeping your factory network secure.
Detection of bearing failure
iSee online employs true-peak detection of high pass filter filtered time waveforms to properly detect this condition.  As damage increases, true-peak values increase. By trending true-peak values and setting correct alarm levels, critical bearings/ gears can be effectively monitored. This method has been proven to be very effective in finding bearing failure on ultra low speed machines.  Envelope spectrum is also used to confirm bearing damage, aiding the proper maintenance of your machines.
VimoNet X1 hardware:

Each VimoNet X1 has two built-in Ethernet ports providing the flexibility to build a centralized or distributed monitoring networks.  Create a wireless network with the addition of a wifi module.  VimoNet x1 also provides an analog overall-level output with either 0-10V or 4-20 mA signal, which can connect to a DCS (distributed control system) or PLC (programmable logic controller).
VimoNet X04 and X08 hardware:
VimoNet X04 and X08 are 4 and 8 channel economical solutions with IEPE power and multiplex sequential circuits where real time monitoring is not required. Complete with bright LED’s (4 or 8) for IEPE status, and showing alarm status for each channel. 

 


iSee online adopts the concepts and technology of “industry 4.0 smart factory,” by continuously monitoring critical machines to prevent costly unscheduled shutdowns.  iSee online manages the installed VimoNet hardware modules by collecting important parameters of rotating machines through cable, optical-fiber or wireless network; while providing instantaneous information of your machines’ condition. No limit on number of users with browser viewable data on Android, IOS or PC Platform. Optionally, OPC and Modbus servers make it possible to share archive data to an enterprise database or DCS system for further data processing/ applications.
iSee online condition  monitoring system

iSee online software features:
iSee online software is easy to use - yet powerful. Easily build a database of your machines and monitored parameters, know about the alarm status and conduct fault analysis when necessary.  iSee online software consists of 3 modes: Database, Plot and Report mode.

iSee online condition monitoring system, vibration monitoring system

Database mode:
In this mode, you can create a database for the machines you are going to monitor, setup the monitored parameters for each point, assign the points to corresponding remote VimoNet hardware modules, define the alarm status, fault frequency tables and more.
 
    Monitored parameters: For each monitored point, iSee online allows you to select the desired vibration parameters and functions including: bearing condition values, various overall values, time waveforms, envelope spectrums, cepstrum, and up to 6 independent power spectrums. 
 
    Alarm setup and management: To create an alarm setting, first create the alarm setting for the “alarm category.” This function is easily copied to similar machines saving key-in time at the point level. To make a change in alarm level, select the category level to make the change and all associated points will be changed, saving time.

iSee online vibration monitoring system, predictive maintenance system, alarm setup   iSee online condition monitoring system, vibration monitoring system, predictive maintenance system, band alarm setup

Bearing and other fault frequency table:
Create pre-defined bearing fault frequencies from a database or user-entered parameters such as multiples of the rotation frequency, inner race, outer race and more. The display of the fault frequencies on spectral plot makes your vibration analysis convenient and simple.

bearing fault frequency


Plot mode:
Diagnose and analyze machinery root causes. View live or historical spectral and time waveform plots, synchronize your cursor across multiple spectral or time waveform plots to easily view trend data.  Enable alarm levels, fault frequencies and other diagnostic functions with a simple click of an icon and more.

bearing fault frequency on power spectrum, envelope spectrum   isee online waterfall plot, band trend, predictive maintenance, online condition monitoring system


Report mode:
In the report mode, generate custom reports with selected formats and custom options with the built-in report setup wizard. 
isee online report wizard    iSee online condition monitoring system predictive maintenance, vibration monitoring


Web server (optional)
The optional web server software allows viewing of the archive data across multiple computers and mobile devices.  Unlike the traditional server/client technology, the web server is cost effective and has no limitation on the number of client users, and can be accessed via all platforms- Android, IOS, Windows or Linux.  Simply use your browser to login to view the data.  Additionally, the web server can be installed in a cloud network to view data on the internet – anywhere in the world, yet keeping your factory network secure.

iSee online condition monitoring system, web server, browser based, predictive maintenance

OPC and Modbus server (optional)
The optional OPC and Modbus servers make it possible to share isee online archive data to facilities that employ either an enterprise database structure (OPC) or DCS systems with a Modbus interface for further applications.
 
Detection of bearing failure
When a bearing or gear begins to develop damage, the impact of the bearings’ internal components will create a signal that can be viewed in Isee online.  Isee online employs true-peak detection of high pass filter filtered time waveforms to properly detect this condition.  As damage increases, true-peak values increase. By trending true-peak values and setting correct alarm levels, critical bearings/ gears can be effectively monitored. 


VimoNet On-Line Condition Monitoring Modules
VimoNet data acquisition modules are uniquely designed for easy configuration of your on-line condition monitoring system.  VimoNet can be used with or without a network connection, be used as the data acquisition front end, or be deployed as a stand-a-lone data logger with relay and DC outputs.  Equipped with high-speed DSP processing chip, VimoNet can perform signal analysis and activate relay outputs should the monitored parameters raise to alarm level in real-time.


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